Kestrel Design, Inc.
Kestrel Design, Inc.
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Capabilities

Engineering

Concept Development

Concept Development

  • mechanical and electromechanical
  • thermal analysis
  • heat transfer
  • shock, vibration, and dynamics analysis
  • structured problem solving
  • design methodology 
  • first principles analysis

Concept Development

Concept Development

Concept Development

  • problem formulation and task clarification
  • product specification
  • requirements setting 
  • invention and conceptualization
  • pro-con analysis
  • competitive analysis
  • down selection

Prototyping

Concept Development

System Design

  • sketch models
  • proof-of-concept prototypes
  • rapid prototyping
  • alpha, beta, and pre-production prototypes
  • testing and validation at each phase

System Design

System Design

System Design

  • mechanism design
  • machine design
  • fluid system design
  • instrumentation, sensing
  • kinematics, motion control systems
  • thermal control
  • enclosure design
  • patent strategy and support  

CAD / CAE

System Design

Manufacturing

  • SolidWorks 3D and 2D
  • finite element analysis (FEA)
  • failure analysis (FMEA)
  • spreadsheet modeling
  • tolerance analysis

Manufacturing

System Design

Manufacturing

  • bill of materials (BOM)
  • cost analysis
  • design for assembly
  • design for test and quality assurance
  • component selection and sourcing
  • mfg. control documentation
  • tooling development
  • manufacturing validation

Component Design

Component Design

Component Design

  • injection molding
  • CNC machine, turnings
  • PCBA mechanical
  • wire harness and interconnects
  • sheet metal forming
  • blow molding
  • pressure forming
  • stamping
  • screw machine
  • casting
  • graphics and labeling
  • photochemical machining
  • extrusion
  • dip brazing
  • weldments
  • wire form
  • converted sheet, film 

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